RAYCUT Fibre Laser Consumables: Which Nozzles, Lenses and Seals Fit Your Cutting Head

Source: https://raycut.co.za/consumables

This page started as the October 2025 raycut.co.za consumables page, a shopping list of 26 nozzles, lenses, seals and cables for Raytools BM110/BM111 cutting heads. The RAYCUT range has moved on since then: the current complete units such as LF-1530/1500P and the barebone LF-1530/RAYTOOLS are listed with the Raytools BS03K head, and that head takes a different family of nozzles and lens parts. This deepened version sorts every consumable by the head it fits, says what each part does, and adds AM.CO.ZA's own lens-check and nozzle-centring routines from its videos.

Facts come from the product data behind buythis.co.za (product JSON on am.im, Buythis dump dated up to 2026-10-20) and AM.CO.ZA's RAYCUT videos, each named where used. Prices change and the 2025 prices further down are out of date, so check the linked Buythis page. Stock is not shown here.

Quick answer

• First find your cutting head. Look on the head itself or your machine's Buythis listing. BM110/BM111 heads take the M14-thread, 32 mm nozzles; BS03K heads take the M11-thread, 28 mm high-speed nozzles. The two do not swap.
• Nozzles come in boxes of 10, single layer (S) or double layer (D), named by hole size (S1.5 is a 1.5 mm single-layer nozzle).
• Protective windows (the cheap glass that shields the expensive optics) and their O-ring seals are the parts you replace most after nozzles.
• Cleaning: use L-OPTICAL/WIPE wipes and AM-BUD/50 buds, in a clean, dust-free spot, and never touch the lens with your fingers.
• Warranty: consumables carry no warranty and no refunds; unused, intact (unopened if sealed) items can be exchanged by written agreement for a different size or model.

1. Which head is on my RAYCUT?

The same machine code can carry a different head over time, so the 2025 page's BM110/BM111 note for the P models no longer matches the current listings. The replacement head on its own is L-HEAD/BS03K (Raytools BS03K-F150 CAT Fibre Laser Cutting Head for Up to 3KW Fiber Laser Cutter, Automatic Focus). If in doubt, check the label on your head or send AM.CO.ZA a photo of it before you buy.

2. Nozzles

The nozzle sits at the tip of the head. It points the cutting gas (clean dry compressed air, 99.95% oxygen or 99.99% nitrogen, per the machine highlights) at the cut and is what the capacitive height sensor reads to keep a constant distance from the plate. It wears, gets spatter on it and gets knocked, so it is the part you change most often.

Single or double layer. The product names only state the layer type and hole size; they do not give cutting charts. As general fibre-laser practice, single-layer nozzles are commonly used with nitrogen or air on stainless steel and thin sheet, and double-layer nozzles with oxygen on thicker mild steel; bigger holes go with thicker plate. Use the settings for your material in the RAYCUT parameters page and your control system's material library as the real guide.

For BM110/BM111 heads (M14 thread, 32 mm diameter, 15 mm high, box of 10)

Hole sizes in each type: 1.2 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm, 3.5 mm, 4.0 mm.

For BS03K heads (M11 thread, 28 mm diameter, high-speed, box of 10)

Hole sizes in each type: 1.0 mm, 1.2 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.5 mm, 3.0 mm, 3.5 mm, 4.0 mm. The BS03K range adds the in-between sizes 1.0, 1.4, 1.6 and 1.8 mm that the BM110/BM111 range does not have.

Centring the beam after a nozzle change

A new nozzle or holder can leave the beam slightly off-centre, which shows as bad or one-sided cuts. In Adjust Laser Shoot Out from Center is Extremely Important for Fiber Laser Cutting (2025-06-10) the routine is: "Replace your nozzle with a bigger nozzle and then mark that nozzle on the nozzle holder with a straight line", "place a piece of tape over the nozzle tip", fire a single laser burst from the control panel, take the nozzle off and look where the burn sits on the tape, adjust, and repeat until the hole is dead centre. Then fit the nozzle you actually want to cut with and repeat the check. The LF-VBA (Raytools Visual Beam Alignment Tool (VBA) WiFi Model for CNC Fiber Laser Cutting Machine Beam Calibration) and L-PAPER/20 beam status paper are listed as cross-sells on the RAYCUT machines for the same job.

3. Protective windows, lenses and seals

Inside the head, a protective window (a flat, coated glass disc) sits between the cut and the focus and collimator lenses. Spatter and smoke land on the window instead of the costly optics, so you replace the window often and the lenses rarely.

Replace a seal whenever it is worn, flattened or damaged; the product notes say a bad seal lets dust and smoke reach the optics. Fit new windows at the 1064 nm, up-to-the-stated-power rating for your source.

When to check the lenses

From AM.CO.ZA's lab video (Laser Cutting Head (BM110,QBH) Lens Replacing, Cleaning and Services Offered by Machine.Africa Lab (2026-02-02)): "If your cutting starts becoming irregular and you start seeing sparks on top of the surface instead of underneath, there is a good chance that one of the lenses are dirty or damaged." The first check is simple: "Remove the nozzle on the Ray Tools head and do a visual check from underneath"; a phone camera makes it easier. If a lens is dirty, clean it; if it is damaged beyond what a cleaning cloth can fix, replace it. "If there is still dirt or damage, it means that the issue is with the internal lenses", and AM.CO.ZA then recommends sending the head in for a professional clean in its airtight, dust-free lab. When refitting the lens cap on the QBH interface, the video adds: "Do not touch the lens during this procedure".

How to clean or change a lens

From Lens Cleaning and Changing Steps for Laser Machines with Fiber Laser System (2025-06-18), the video linked on the protective window listings. The reason it matters: "any dust that gets into the system can melt with the heat of the laser and stick onto the lens", which can cause laser failure and damage.

1. Work in a clean, dust-free place and switch the machine off.
2. Remove the lens holder and immediately apply some masking tape over the opening to stop any dust getting into the system.
3. Take out the protective lens and then the focus lens.
4. Replace a badly damaged lens. If it is only dirty, clean it with an optical wipe: "Wipe in one direction only", turn the lens and wipe once more in one direction.
5. Refit the lens in its holder and the holder in the head, then test fire.

The same video says the process applies to the Laser Master and RustOff handheld units and the RAYCUT cutters.

4. Sensor cables

The head's capacitive sensor keeps the nozzle at a constant height above the plate (machine highlight). On BM110/BM111 heads it connects through a short RF cable, and there are two versions:

The A block has a pin-style connector and the B block a hole-style one, so check which your head has before you order. A damaged cable shows up as poor height following.

5. Cleaning and safety items

RAYCUT machines are Class 4 lasers (machine highlight), so wear rated glasses for 1064 nm whenever covers are off or the head is being checked.

6. Running costs and what wears

The machine highlights describe RAYCUT running cost as low, "mainly shield gas". Day to day, the parts that wear are nozzles, protective windows and their seals. The holder, lens pairs, housings and cables are occasional replacements, usually after a knock, a collision or contamination. Keep a box of nozzles in the sizes you use most, plus spare windows and seals, so a worn part doesn't stop production.

Standard RAYCUT models with Raycus sources are not recommended for continuous cutting of highly reflective metals such as aluminium, copper and brass (occasional cutting is fine); reflected light can slowly damage the source. The IPG "M" versions such as LF-1530/1500M are listed for all metals, though some performance loss over the source's life is expected with reflective metals.

FAQ

Will BM110 nozzles fit my BS03K head? No. BM110/BM111 nozzles are 32 mm with an M14 thread; BS03K nozzles are 28 mm with an M11 thread, and each head has its own holder.

Why are there two protective windows? The upper window (L-LENS-QBH/249/15) protects the fibre end and lens stack from above; the lower window (L-LENS-QBH/279/41) protects them from cutting spatter below. Each has its own seal on BM110/BM111 heads.

Is there a warranty on nozzles and lenses? No. The consumables carry a no-warranty, no-refund term. By written agreement, unused and intact items (unopened if sealed) may be exchanged for a different size, model or pack; you pay any difference, or get a credit (not a refund) if the new item costs less. AM.CO.ZA gives no support for consumables used on machines it didn't supply. On a new RAYCUT, the machine has a 1 year warranty with a shorter 6 months on parts such as the BS03K head, and the included optical wipes carry no warranty.

My cut has sparks coming out the top. What should I check? Dirty or damaged lenses or windows, per the AM.CO.ZA lab video, then the nozzle condition and beam centring.

Can AM.CO.ZA clean the head for me? Yes. The lab video describes a professional head cleaning service in AM.CO.ZA's airtight, dust-free lab for when the internal lenses are dirty.

Videos

• Laser Cutting Head (BM110,QBH) Lens Replacing, Cleaning and Services Offered by Machine.Africa Lab (2026-02-02): when to check lenses, the nozzle-off visual check, QBH lens cap change and head refitting.
• Lens Cleaning and Changing Steps for Laser Machines with Fiber Laser System (2025-06-18): lens cleaning and changing steps; linked from the protective window listings.
• Adjust Laser Shoot Out from Center is Extremely Important for Fiber Laser Cutting (2025-06-10): centring the beam in the nozzle with tape and a single burst.
• RAYCUT 1000W Fiber Laser Cut Different Thickness of Carbon Steel, Brass, Stainless by Laser Master (2021-08-27): a 1000W RAYCUT cutting 8 mm carbon steel and 0.5 mm stainless steel.

Related pages

• RAYCUT fibre laser cutter range
• RAYCUT cutting parameters
• Laser machines catalogue
• Laser Master spares
• RustOff laser cleaner

Original page (October 2025, raycut.co.za)

The prices below are as they were listed in October 2025 and are out of date; the original's BM110/BM111 note for the LF-1530/2000P and LF-1530/1500P matches those machines at that time, not the current BS03K listings.

Source: https://raycut.co.za/consumables

• published: 2025-10-06 13:15:26
• modified: 2025-10-08 14:01:24

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LF-NOZZLE/D30 RAYCUT D3.0 Nozzle, 3mm Fiber Laser Double Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀3mm HoleR 95.451Buy This

LF-NOZZLE/D35 RAYCUT D3.5 Nozzle, 3.5mm Fiber Laser Double Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀3.5mm HoleR 90.851Buy This

LF-NOZZLE/D40 RAYCUT D4.0 Nozzle,4mm Fiber Laser Double Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀4mm HoleR 98.901Buy This

LF-NOZZLE/S12 RAYCUT S1.2 Nozzle, 1.2mm Fiber Laser Single Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀1.2mm HoleR 74.751Buy This

LF-NOZZLE/S15 RAYCUT S1.5 Nozzle, 1.5mm Fiber Laser Single Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀1.5mm HoleR 106.951Buy This

LF-NOZZLE/S20 RAYCUT S2.0 Nozzle, 2.0mm Fiber Laser Single Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀2.0mm HoleR 74.751Buy This

LF-NOZZLE/S25 RAYCUT S2.5 Nozzle, 2.5mm Fiber Laser Single Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀2.5mm HoleR 74.751Buy This

LF-NOZZLE/S30 RAYCUT S3.0 Nozzle, 3.0mm Fiber Laser Single Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀3.0mm HoleR 106.951Buy This

LF-NOZZLE/S35 RAYCUT S3.5 Nozzle, 3.5mm Fiber Laser Single Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀3.5mm HoleR 106.951Buy This

LF-NOZZLE/S40 RAYCUT S4.0 Nozzle, 4.0mm Fiber Laser Single Layer Nozzle, 15mm Height Dia.32mm Raytools Nozzle with ⌀4.0mm HoleR 106.951Buy This

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L-SEAL/294 ⌀29.4mm Fiber Laser Lens Seal O-Ring Replacement, for Rayrool BM110/BM111 Upper Protection LensR 251.851Buy This

L-SEAL/322 ⌀32.2mm Fiber Laser Lens Seal O-Ring Replacement, for Rayrool BM110/BM111 Lower Protection LensR 286.351Buy This

L-LENS-QBH/249/15 Upper Raytools Protective Windows Lens ⌀24.9 1.5mm Thickness for QBH Connector ≤4000W 1064nm Fiber Laser with AR CoatingR 82.801Buy This

L-LENS-QBH/279/41 Lower Raytools Protective Windows Lens ⌀27.9 4.1mm Thickness for QBH Connector ≤6000W 1064nm Fiber Laser with AR CoatingR 125.3510Buy This

L-LENS-QBH/279/41X 10 Pieces of Lower Raytools Protective Windows Lens ⌀27.9 4.1mm for QBH Connector Fiber Laser (10x)R 642.851Buy This

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L-HEAD/RF/B 14cm RF Cable for B Block (Hole Interface) for Capacitive Proximity Line Sensor of RAYCUT Fiber Laser Cutting Head, for Raytools BM110/BM111R 665.851Buy This

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L-OPTICAL/WIPE Premium Laser Optical (Lenses, Mirrors, Laser Tubes etc) Cleaning Wipe, Box of 60 PiecesR 70.151Buy ThisTotal: R 11 004.35 / 35Also Empty Cart Before AddBuy Selected Buy These RAYCUT™ Fiber Laser Machines

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