RustOff Fiber Laser Cleaning System
Source: https://achievement.co.za/rustoff
- published: 2021-11-14 18:10:56
- modified: 2024-08-23 12:13:42
- excerpt: https://rustoff.co.za/ RustOff provides a powerful fibre laser cleaning system designed for industrial use. With a handheld laser that offers a 300mm cleaning beam width, this machine effectively removes rust and contaminants from metal surfaces, making it an essential tool for maintenance and restoration projects.
What this page is
This is the "RustOff Fiber Laser Cleaning System" post on achievement.co.za, one of AM.CO.ZA's company sites. It points to RustOff.co.za, the home of AM.CO.ZA's RustOff laser cleaning brand.
Original text (as published): "The portable, quick & easy way to remove rust, paint, and other debris from metals surfaces & welding areas without harsh chemicals or washing. The handheld RustOff® Laser Cleaning System from AM.CO.ZA is a sustainable solution for the cleaning, evaporation and peeling off of paint, rust, grime and tarnished overlay on metal surfaces."
This Knowledge Base version expands that into a plain guide to RustOff. Every point below comes from RustOff, Buythis and AM.CO.ZA pages already in this KB, which are linked so you can read the full wording. For model-by-model detail and current prices, start with the RustOff brand page.
What RustOff is
RustOff is AM.CO.ZA's range of handheld fibre laser cleaning machines. A laser cleaner fires a scanned fibre laser beam at a surface so that rust, paint, oxide, oil, mill scale and similar layers burn off (laser ablation) while the base metal stays in place.
Because there is no sandblasting grit, no chemicals and no wash-down afterwards, a cleaned part is ready for welding or painting straight away. That is the main reason AM.CO.ZA calls RustOff a cleaner, greener alternative to chemical stripping and blasting (see RustOff Laser Cleaning System and 5 Benefits of the RustOff machine).
Pulsed or continuous wave
RustOff comes in two kinds of laser, and choosing between them is the first decision (see RustOff expands to continuous-wave fibre laser):
- Pulsed (RustOff-Original). The laser switches on and off very fast, so the part stays cool. These units are safer on thin metal, aluminium, stainless steel, moulds and even paint or varnish on wood. They need no water chiller, but they clean more slowly.
- Continuous wave (CW). The beam stays on, so it is far more powerful and cleans steel much faster, but the material heats up and the operator must take more care. CW machines have a built-in water chiller.
As a rough guide: delicate, thin or heat-sensitive parts suit pulsed; heavy rust, thick paint and mill scale on steel suit CW.
The current range
- CW RustOff machines at 1000 W, 1500 W and 2000 W (single-phase 220 V) and 3000 W (380 V). Each is a dual-galvo cleaning system with a precision water chiller, a touchscreen controller and a 20 metre torch lead (about 19 metres usable). Examples: LM-RUSTOFF/1000 and LM-RUSTOFF/3000.
- LR-2000, a 2000 W CW complete set delivered in a crate (LR-2000).
- Pulsed RustOff-Original units at 300 W, 500 W and 1000 W (LR-PORTABLE/300, LR-PORTABLE/500, LR-PORTABLE/1000).
- Barebone systems (LM-R/2000, LM-R/3000) with the controller, torch and chiller but no laser source, for owners who already have a compatible fibre source with a QBH connector.
- LaserMaster-Versatile machines, which clean, weld and cut with one source (see the LaserMaster handheld laser system guide).
The original post mentions a cleaning beam width of up to 300 mm. On the current CW machines most scan patterns reach about 212 mm, and a straight-line pattern can go up to 300 mm (see Operate LaserMaster RustOff).
Browse the whole range on the Fiber Laser Cleaning category and the LaserMaster RustOff system page. Current prices are on each Buythis product page.
What your site needs
From the RustOff brand page:
- Power. The 1000 W CW machine runs from one 220 V point (a 32 A plug is recommended). The 3000 W machine needs 380 V, and AM.CO.ZA recommends a voltage regulator. Use a voltage regulator on generator or unstable power.
- Compressed air. CW machines need cold, dry, clean air through a refrigerated air dryer to protect the lens. Bottled air or nitrogen can replace a compressor. Pulsed units need about 6 bar of air.
- Cooling. CW machines have a built-in chiller filled with purified water, which should be fully replaced every month. Pulsed units need no chiller.
- Working conditions. 0 to 45 °C, suitable for shaded areas across Southern Africa.
Safety
RustOff is a Class 4 laser, licensed by SAHPRA (the South African Health Products Regulatory Authority); the LaserMaster SAHPRA licence (PDF) is online. Wear proper laser safety glasses, keep the protective lens clean and handle the fibre cable with great care, because bending or crushing it can destroy it.
If the temperature reading turns red and the machine shuts down, the protective lens is usually dirty or burnt (often from dusty air), and it must be replaced before carrying on. Lenses, seals and torch nozzles are wear parts.
Typical jobs
AM.CO.ZA has shown RustOff on real work, including:
- Stripping paint from mag wheels before a respray (mag wheel repair business).
- Removing old road marking paint in a parking lot (road marking paint removal).
- Cleaning rusted scrap steel cut-offs so they can be reused (cleaning scrap metal).
- Cleaning gates, burglar bars and braais (rusted items cleaned).
- Preparing weld areas and cleaning weld seams, and general maintenance and restoration work.
Upgrades, support and training
- Already own a LaserMaster? A working LaserMaster-Dedicated or LaserMaster-Versatile up to 3000 W can be converted to the RustOff control system and dual-galvo cleaning torch with LR-UPGRADE/3000.
- Installation and training. Machines are delivered by freight, and AM.CO.ZA offers installation and on-site training with the purchase (travel and call-out costs may apply).
- Warranty. Each main machine has a unique barcode for warranty and service history and carries a 1 year limited quality warranty.
- Service. Machine.Africa, AM.CO.ZA's service division, handles call-outs and repairs (see the Machines Africa guide and Call-out Service Packages).
Documents and videos
- RustOff manual (PDF)
- Operate LaserMaster RustOff: patterns and lens change (YouTube)
- RustOff laser cleaning demo (YouTube)
- Removing paint from mag wheels with RustOff (YouTube)
- More help videos on SortIT.co.za
Where to go next
- RustOff brand page for specifications and prices by model.
- Fiber Laser Cleaning on Buythis to browse and order.
- RustOff.co.za for the brand site and articles.